Packaging & Formulation Development

From Packaging Request to Formulation Support: A New Brand's First Private Label Hyaluronic Acid Serum

Black glass pump bottle sample of the private label hyaluronic acid serum developed with Enrich Lab

Client:

European Personal Care Brand (name withheld)

Industry:

Skincare — Personal Care

Region:

Europe (Luxembourg)

Duration:

November 2023 – May 2024 (~6 months)

This client is a Luxembourg-based personal care brand launching their first product. They approached Enrich Lab in November 2023 to source custom packaging for what would become a private-label hyaluronic acid serum — a request that, over the course of the project, grew into full formulation support. Rather than starting formulation from a blank page, the client brought an existing product direction and asked Enrich Lab to evaluate it, refine it, and pair it with the right packaging.

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Two-panel screenshot of the original client inquiry: a WeChat-style chat conversation on the left showing early discussion of Amazon FBA market plans, and an RFQ platform listing on the right specifying cosmetic packaging requirements for a 50–75ml face serum with hyaluronic acid

Our Approach

Starting from packaging, not formulation. The client's first request was for cosmetic packaging for a skincare serum line. Enrich Lab reviewed the client's material and dispensing requirements and confirmed available options across bottle materials, sizes, and closures before formulation was discussed. As a new business bringing its first product to market, the client's scope expanded from packaging sourcing into full formula evaluation as the project progressed.

Two-panel screenshot of packaging discussion: left panel shows evaluation of pump material and style with a reference product photo, right panel shows the client confirming bottle volume options from 40ml up to 500ml

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Side-by-side gel sample comparison photo shared with the client, with two labeled swatches showing minimal visual difference between the two formulation variants

Evaluating the client's existing formula direction. The client sent physical samples of their current hyaluronic acid serum, made from two different formula variants. Enrich Lab's formulation team evaluated both for hydrating performance and moisturizing feel, and recommended which one to move forward with for sample production. A reference sample was prepared in parallel to compare texture and absorption side by side, rather than taking the client's assessment at face value.

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Weighing packaging trade-offs together. The client initially preferred glass over plastic for sustainability reasons, but raised concerns about breakage and shipping weight. Enrich Lab provided both material options for direct comparison, and the client made the final call — glass — with the trade-offs clearly understood upfront.

Two-panel screenshot of the glass-versus-plastic bottle discussion: left panel shows the client raising concerns about breakability, weight, and price; right panel shows a reference product listing for glass essential-oil bottles the client shared

Packaging choices like this come with their own minimum order quantities — see MOQ: Where Does It Come From, and How Do You Make It Work for You? for how that number actually gets set.

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Chat screenshot of the client requesting a Vitamin C addition to the original formula, followed by a supporting research citation on hyaluronic acid and topical Vitamin C for skin hydration and sun protection

Responding to a formula refinement request mid-development. Partway through development, the client asked whether vitamin C could be added to the base formula. Vitamin C was added to the final version.

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The challenge

This project did not start with a blank formulation brief. The client already had a working hyaluronic acid serum and wanted Enrich Lab to build on it rather than replace it — which meant the usual full-development process had to adapt to a client-led starting point.

  • Two existing formula variants needed side-by-side evaluation, not just a review of the client's own notes.
  • The client's packaging preference (glass, for sustainability reasons) came with real trade-offs in breakage risk and shipping cost that needed to be resolved before production.
  • A formula change request — adding vitamin C — arrived mid-development, after the base direction was already agreed.

Each of these required a fast, evidence-based response rather than a lengthy R&D cycle.

The solution

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Photo of two finished serum bottle samples on the workbench with brand markings obscured, alongside a chat confirmation that stickers were prepared and the shipment went out same day

Enrich Lab confirmed the formula direction, finalized packaging in black glass bottles with pump dispensers, and incorporated the client's vitamin C request into the final formula. The client confirmed an initial order of 2,000 units at 50ml. Production began in January 2024, and the completed order shipped in May 2024.

The case shows that Enrich Lab's role isn't limited to greenfield formulation — brands with an existing product direction can bring it to Enrich Lab for evaluation, refinement, and production, without starting over.

For the fuller picture of how a project like this gets decided step by step, see Cosmetic OEM Process: How a Product Gets Decided, One Step at a Time.

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Measurable results

2,000

Units in initial order

50ml

Bottle size

6 months

Inquiry to shipment

2

Formula variants evaluated
Order details screenshot from the sourcing platform showing a confirmed order for 2,021 pieces of OEM/ODM hyaluronic acid face serum

In the Client's Words

Client Feedback · July 2024

"Nicole has been an exceptional project manager for me. She played a pivotal role in helping me create the formula and the product. She meticulously followed through each step of the lengthy development process and was deeply dedicated to the success of my project. Nicole was my steadfast guide throughout the 6-month journey."

"Without Nicole's expertise and the support of the Enrich team, I don't believe I would have been able to successfully develop my own product. I'm thrilled to report that my product has now arrived in 5 locations across the US with zero defects."

"I give Enrich my highest recommendation for their outstanding communication, professionalism, and commitment to client success. I would not hesitate to continue working with them in the future."

— European Personal Care Brand (name withheld)

Five-star platform review from the client praising Nicole's project management support throughout the six-month development process, reporting the product has now shipped with zero defects to five US locations

Other case studies

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